DS4 Checkweigher Combination System Overview
The DS4 checkweigher metal detector combination system offers unbeatable checkweighing and metal detection performance. Constructed using a hygienic stainless steel design, the system is rated to IP66 and is engineered to last in even the harshest of production environments.
The DS4 combination system has 4 levels of password protection – operator, supervisor, Q.A and engineer. These offer each user access to the controls that they require. All changes made on the DS4 combination system are logged on a downloadable event log to monitor what parameters are changed on a continuous basis.
An array of statistical information is available at the touch of a button. All data can be downloaded via USB and viewed on most computers. Information can also be transmitted over ethernet for collection by a factory management program.
The removal of the conveyor is easily achieved without the use of tools. The quick release, cantilever design allows the checkweigher conveyor belt to be easily replaced in seconds. This maximises line uptime without compromising machine performance.
All systems can be designed to comply with BRC and all supermarket COP’s. These can be fitted at the time of purchase or retrofitted later if required. We also offer tailor made service packages to suit each production schedule.
Product Features
- Designed for weighing packaged products up to 3Kg.
- Multiple conveyor configurations available to match your product size, line layout and throughput requirements.
- Full, live range, fast response digital load-cell delivers highly accurate weighing while reducing product giveaway.
- Automatic mean weight correction helps maintain compliance with weight legislation.
- Pack tracking through the system provides reliable product monitoring.
- Product library stores up to 800 products for fast, simple product changeovers.
- 15.6” full colour touchscreen (with multi-level password access) displays live production data, statistics and graphical reporting at a glance.
- All production data is archived to memory for future recall, with integrated event logging providing a clear audit trail.
- Data output via USB port or ethernet cable to factory management software.
- Built-in error reporting and hardware diagnostics support smooth operation and rapid fault finding.
- Conveyor driven via low voltage brushless DC motors with digital speed control.
- Tubular steel frame for ease of maintenance and cleaning.
- Tool free conveyor removal with quick release belt system.
Retail and BRC Specifications
- Full reject system monitoring through the HMI, including controlled reject bin door access.
- Reject confirmation and bin-full sensors help verify rejected products are captured correctly and prevent overflow.
- Air pressure monitoring supports reliable operation of pneumatic reject devices.
- Pack tracking via gating photocells and integrated encoders provides accurate product positioning through the system.
- Interlocked machine covers add an extra layer of operator safety during operation and maintenance.
- Audible and visual alarms, including light stack indicators, provide clear status alerts and fault notifications.
- Built-in test functions allow routine checking of reject mechanisms and failsafe systems for added confidence in performance.
Technical Specifications
| Data Retrieval: | USB/Ethernet/Printer |
| IP Rating: | IP65 |
| Belt Type: | FDA Approved Elasticated PU Belt |
| Reporting: | Batch/Production/Shift/Event Logs |
| Construction: | 304 Grade Stainless Steel Frame with PET-G/Stainless Steel Cover |
| Electrical: | 100v - 240v (50-60hz) 1PH/N&E 2-4A |
| Weight Range: | 20g-3000g |
| Pneumatic: | 5-8 Bar (72-120 psi) |
| Operating Temperature: | 0 - 40 Degrees Centigrade |
| Supply Requirements: | 230V 16A or similar |
